Temperature Sensing & Control · Digital & PID Controllers
Digital and PID Temperature Controllers
Covering temperatures to 400 °C, rated for 24-220 V, built to IEC 60730 / IEC 60751 / IEC 60584. The capability table below states what the part is bounded by.
Digital and PID Temperature Controllers are covering temperatures to 400 °C, rated for 24-220 V. It does not limit its own temperature: a thermostat, a thermal cutoff or a control loop with an independent over-temperature channel belongs in the design.
Continuous temperature
to 400 °C
Supply voltage
24-220 V
Maximum one-piece size
Component
Built and tested to
IEC 60730 / IEC 60751 / IEC 60584
These are the process limits for this construction, not the rating of a finished part. The ratings of your heater come from the drawing it is built to, and the watt density it can carry depends on what it is bonded to.
Outline & Specification Builder
Set the outline, the size, the voltage and the power you have in mind. The drawing
redraws to match, and the panel works out the heated area, the watt density and the current — then checks
that watt density against what this construction survives in free air and bonded to a heat sink. Those two
limits are different by several times, and it is the difference that decides whether a heater lasts.
Fills in the form below; attach your outline drawing or DXF there.
Request a Quotation for Digital and PID Temperature Controllers
The form below follows the current technical drawing configuration. Change the drawing values above and the request details update automatically.
Every row below is a starting point for the customizer above — pick any size and the drawing will redraw to that row.
Parameter
Specification
Limit / note
Control modes
On/off, PID with autotune, ramp/soak programmes
On/off is adequate for a lagged mass and hopeless for a thin plate
Input
PT100, PT1000, NTC, thermocouple type K/J/T/E
Configurable at the front panel
Control accuracy
u00b10.1% of span, u00b11 digit
Of the instrument u2014 the loop is only as good as the sensor placement
Output
Relay 3 A, SSR drive 12 V DC, 4-20 mA
SSR drive for anything cycling faster than once a minute
Alarms
High, low, deviation, sensor break
Sensor break must fail the heater off, and this should be verified rather than assumed
Supply
100-240 V AC or 24 V DC
Panel size
48x48, 72x72, 96x96 mm DIN
Standard
IEC 60730 / IEC 61010
Controller safety and functional standards
Digital and PID Temperature Controllers are temperature sensing & control, produced to a dimensioned drawing or a DXF. The table below is a statement of what this factory can build rather than a list of what is on a shelf; the sections after it cover the two things that decide whether a heater survives its duty — how much power per square centimetre it carries, and what stops it.
What Are Digital and PID Temperature Controllers?
Digital and PID Temperature Controllers are temperature sensing & control. They are specified by rating together with the outline drawing, the wattage or the temperature to be held, and what the heater is bonded to — that last one decides the permissible watt density and is the question a quotation cannot skip. The construction is built and tested to IEC 60730 / IEC 60751 / IEC 60584.
Construction & Insulation System
These are the components that make a heated product safe and accurate, and they are not interchangeable with each other. A bimetal thermostat or a one-shot thermal cutoff protects; a thermistor, RTD or thermocouple measures; a controller closes the loop. Using one component for two of those jobs leaves the product with no protection in exactly the case protection exists for — the loop failing on.
Typical Applications
The protection and the measurement that every heated product needs: a thermostat or thermal cutoff in series with the element, a thermistor, RTD or thermocouple reading the surface that matters, and a controller closing the loop around them.
Inside the plant
Manufactured in our own plant
This heater is laid out, wound or etched, laminated, cut, tested and imaged in-house. The stages below are where its resistance tolerance, its temperature uniformity and its insulation integrity are actually decided.
01
Circuit design & layout
The customer outline comes in as a drawing or a DXF, and the element is laid out inside it: conductor gauge from the voltage, path length from the resistance, pitch from the watt density wanted at each part of the surface. Where the load needs more heat at the edges than in the middle, that is decided here, in the geometry, not later with more power.
Calculated resistance and watt density checked against the construction limits before any tooling is cut.
02
Element preparation
Wire-wound elements are wound on a glass carrier at the calculated pitch; etched-foil circuits are photo-imaged and etched from Inconel or copper foil to a trace width held within 0.05 mm. That tolerance is what makes the resistance repeatable from lot to lot, which is what makes the temperature repeatable.
Trace width and element resistance measured before lamination — a circuit out of tolerance is scrapped here, not after it is sealed inside the part.
03
Lamination & vulcanising
The element and its sensor are laid between the insulation and pressed under heat: silicone is vulcanised, polyimide and PET are laminated with a high temperature adhesive, epoxy plates are potted under vacuum so no voids are left anywhere in the heat path. A void is not a cosmetic defect — it is a place the heat cannot leave from, and it becomes the hot spot that ends the part.
Press temperature, pressure and dwell recorded per lot; potted plates checked for voids.
04
Die cutting & leads
The outline is die cut with radiused corners — a die does not cut an inside corner, and a sharp corner in a film is where a tear starts. Leads are crimped or soldered and strain relieved at the exit, and connectors are fitted to the harness drawing so the assembly line never has to solder.
Outline to ±0.5 mm on film, ±1.5 mm on silicone; lead pull-out tested per lot.
Third-party video, selected automatically for this topic. It is not produced by Heating Film and is not a specification source — use the tables on this page for dimensional data.
Frequently Asked Questions
How hot can Digital and PID Temperature Controllers run?
400 °C continuously. That limit belongs to the insulation system — Aramid Paper (Nomex type) — not to the element, which would tolerate a good deal more. It is a hard ceiling: above it the insulation degrades, and no derating scheme buys headroom. Past 400 °C the construction has to change rather than be pushed.
How are Digital and PID Temperature Controllers fitted?
They are clamped, bonded or potted against the surface whose temperature it has to read — a sensor mounted in the air near a heater reads the air, and the loop then controls the wrong thing.
What voltages are Digital and PID Temperature Controllers available in?
24 V DC, 110-120 V AC and 220-240 V AC. The element is wound for the voltage ordered — it is not a switchable range, and running a heater at a voltage other than the one it was wound for changes its power by the square of the ratio.
How do I get a quotation?
Set the outline, size, voltage and power in the builder on this page and send that configuration through, or attach a drawing. The quotation needs six things: the outline, the supply voltage, the power or the temperature you need to hold, what the heater is bonded to, the ambient it works in, and the quantity. With those, a quotation comes back within one business day.
Need a heater quoted?Message our engineers on WhatsApp — send an outline drawing and the supply voltage and get pricing back fast.Start WhatsApp Chat →
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