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Custom Heating Elements

Every construction this factory builds, with the process capability behind each one — the sizes that can be pressed, the watt density it survives in free air and bonded down, the temperature its insulation tolerates, and the certifications it is built to. Nothing here is a stocked part; the outline comes from your drawing.

Silicone Rubber Heaters

Fibreglass-reinforced silicone rubber heaters, wire-wound or etched foil, for battery packs, pipes, drums, plates and enclosures. Thin, conformable, and the workhorse construction from -50 °C to +200 °C continuous.

Battery Pack Heaters · Pipe, Drum & Tank Heaters · Plate & Platen Heaters · Heaters with Sensors & Controls · Wire-Wound & Etched Foil Constructions

Polyimide (PI) Film Heaters

Etched-foil polyimide film heaters 0.2 to 0.4 mm thick, to 200 °C continuous. The thinnest and fastest-responding flexible construction, for medical devices, optics, batteries and instruments where the heater must disappear into the assembly.

Standard PI Film Heaters · PI Heaters with PSA Backing · PI Heaters with Integrated Sensors · Application-Specific PI Heaters

Thick Film Heaters

Resistor and dielectric pastes fired directly onto stainless steel, alumina or aluminium. High watt density, very low thermal mass and a heated surface with no separate element to fail — the construction for instant water heating, medical fluid warming and precision plates.

Stainless Steel Substrate · Alumina Ceramic Substrate · Fluid & Instant Water Heating

PTC Heaters

Self-regulating barium titanate ceramic elements and the aluminium assemblies built around them. A PTC heater cannot exceed its Curie point no matter what the control does, which is why it is specified where a runaway is unacceptable.

PTC Ceramic Elements · Finned Air Heaters · Aluminium Plate & Contact Heaters · Liquid & Immersion PTC Heaters

Epoxy Heating Plates

Resistance element encapsulated in filled epoxy on an aluminium or steel plate. A rigid, flat, thermally-bonded heater for battery modules, platens and plating tanks where a flexible heater cannot hold its shape.

Encapsulated Plate Heaters · Battery Module Heating Plates · Immersion & Tank Heaters

PET Film Heaters

Printed carbon or silver ink on PET film: the lowest-cost thin heater, to 120 °C. Seat heating, mirror demisting, display and battery pre-heating — high volume, low watt density, formed in a roll-to-roll process.

Printed Carbon Film Heaters · Printed Silver & Etched Copper · Automotive & Display Heaters

Temperature Sensing & Control

The half of a heating system that decides whether the heater survives: bimetal thermostats, NTC thermistors, RTDs and thermocouples, thermal cutoffs, and the controllers that read them.

Bimetal Thermostats & Cutoffs · NTC, RTD & Thermocouple Sensors · Digital & PID Controllers

Not sure which construction you need?

Use the finder to filter by category, standard, size and material, then request a quote.

Heater Selector

Answer what you already know — supply voltage, duty temperature, what the heater goes onto — and the selector narrows it to the constructions that can be built that way. The part itself is made to your drawing.

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The part

If you have an outline drawing or a DXF, say so in the notes and we will reply with an address to send it to — a drawing turns an estimate into a quotation.

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